Albemarle 410 CONVERTIBLE Owner's Manual

41 CONVERTIBLEAlbemarle Boats140 Midway DR.P.O. Box 349 Edenton, NC 27932OWNER’S MANUAL

410 Convertible10THIS PAGE WAS LEFT BLANK INTENTIONALLY

410 Convertible100electronics. Coat all wire connectors and bus bars in the helm compartment with a protecting oil. Cover the tower basket with

101410 Convertible• Perform all routine maintenance. • Check all hose clamps for tightness. • Pump the antifreeze from the fresh and raw water sy

410 Convertible102THIS PAGE WAS LEFT BLANK INTENTIONALLY

103410 ConvertibleAppendix A:SCHEMATICS12 volt DC

410 Convertible104AC Shore to Panel wiring

105410 ConvertibleAC Breaker Panel

410 Convertible106DC Battery Switch Panel

107410 ConvertibleBatteries and Cables

410 Convertible108Hydraulic Steering

109410 ConvertibleEngine Control System

11410 ConvertibleTABLE OF CONTENTSChapter 1: PROPULSION SYSTEM 1.1 General ...

410 Convertible110Fuel System

111410 ConvertibleFuel Valves

410 Convertible112Fresh Water System

113410 ConvertibleSea Water Systems

410 Convertible114Drainage System

115410 ConvertibleRudder AssemblyCoupler AssemblyShaftTransmissionCouplerShaftCoupler

410 Convertible116Shaft Seal AssemblyProp AssemblyShaftPropellerKeyProp NutsCotterKey

117410 ConvertibleSling Locations

410 Convertible118Cradle and Blocking positions

119410 ConvertibleAppendix B:GENERAL MAINTENANCE SCHEDULE AND LOGClean hull below the waterline XBottom Paint HullX XCheck sacrificial anodesXWash boa

410 Convertible12Chapter 5:FRESH WATER SYSTEM (Continued)5.6 Reverse Osmosis Filter (Optional) ...

410 Convertible120MAINTENANCE LOGHours Date DealerService/Repairs

121410 ConvertibleMAINTENANCE LOGHours Date DealerService/Repairs

410 Convertible122MAINTENANCE LOGHours Date DealerService/Repairs

123410 ConvertibleMAINTENANCE LOGHours Date DealerService/Repairs

410 Convertible124MAINTENANCE LOGHours Date DealerService/Repairs

125410 ConvertibleAppendix C:FLOAT PLAN1. Name of person reporting and telephone number.2. Description of boat. Type Color Trim Registration No.

410 Convertible126THIS PAGE WAS LEFT BLANK INTENTIONALLY

127410 ConvertibleBOATING ACCIDENT REPORTFORM APPROVEDOMB NO.211-0010DEPARTMENT OF TRANSPORTATION U.S. COAST GUARD C.G. 1865 (REV. 1/88)The operator/o

410 Convertible128If more than 3 fatalities and/or injuries, attach additional form(s)WAS VICTIM?[ ] Swimmer[ ] Non SwimmerDATE OF BIRTHADDRESSNAMED

129410 ConvertibleAppendix E:GLOSSARY OF TERMSAft: In, near, or toward the stern of a boat.Aground: A boat stuck on the bottom.Amidships: In or tow

13410 ConvertibleChapter 10:INTERIOR EQUIPMENT10.6 Master Stateroom ...

410 Convertible130Cradle: A framework designed to support a boat as she is hauled out or stored.Cutlass Bearing: A rubber bearing in the strut tha

131410 ConvertibleLength On The Waterline (l.w.l.): A length measurement of a boat at the waterline from the stern to where the hull breaks the water

410 Convertible132Scupper: An opening in the hull side or transom of the boat through which water on deck or in the cockpit is drained over

133410 ConvertibleAppendix F:TROUBLESHOOTING GUIDE• Steering system is low on fluid. Fill and bleed system.• Steering system has air in it. Fill an

410 Convertible134ENGINE PROBLEMS An engine is running too hot.An engin

135410 ConvertiblePROBLEM CAUSE AND SOLUTIONTROUBLESHOOTING GUIDEACCESSORY PROBLEMS An air conditioner or the freezer runs for a short time &am

410 Convertible136PROBLEM CAUSE AND SOLUTIONTROUBLESHOOTING GUIDEACCESSORY PROBLEMS The washdown or fresh water pump fails to turn off after al

137410 ConvertibleTHIS PAGE WAS LEFT BLANK INTENTIONALLY

410 Convertible138Albemarle Boats140 Midway Dr.P.O. Box 349 Edenton, NC 27932

410 Convertible14Chapter 14:SEASONAL MAINTENANCE14.1 Lay-up and Storage ...

15410 ConvertibleChapter 1: PROPULSION SYSTEM 1.1 GeneralThe Albemarle 41 Convertible is designed to be power

410 Convertible16Inboard engines use a thru-hull water intake scoop and strainer. This strainer is located on the hull bottom and must be kept free o

17410 ConvertibleFilling/ Adding Oil to Engine(s): Place the drain/ fill hose into a container of new oil. Open the valve on the manifold which conne

410 Convertible18• Before changing propellers to correct boat performance problems, be sure other factors such as engine tuning, bottom and r

19410 ConvertiblePropeller Shaft AlignmentThe propeller shaft coupling and the transmission coupling should be checked for proper alignment begin

410 Convertible2Print Date 6/2006THIS PAGE WAS LEFT BLANK INTENTIONALLY

410 Convertible20NEVER EXCEED THE MAXIMUM RECOMMENDED OPERATION RPM OF THE ENGINE. MAINTAINING MAXIMUM, OR CLOSE TO MAXIMUM RPM FOR EXTENDED PER

21410 ConvertibleChapter 2:HELM CONTROL SYSTEMS2.1 GeneralThe helm controls consist of three systems: the engine throttle and shift controls, the s

410 Convertible22• Battery voltage warning indicator that warns the operator of high or low voltage supplied to the system.• System diagnostic warni

23410 Convertiblewhich activates the hydraulic cylinder causing the rudders to turn. A slight clicking sound may be heard as the wheel is turned. T

410 Convertible24Lubrication should be performed as often as necessary to keep the system operating smoothly.Control system adjustments may become nec

25410 ConvertibleTrim Tab MaintenanceMarine growth can interfere with the proper operation of the trim tab planes and actuators. To reduce pro

410 Convertible26THIS PAGE WAS LEFT BLANK INTENTIONALLY

27410 ConvertibleChapter 3:FUEL SYSTEM3.1 GeneralThe fuel system used in Albemarle boats is designed to meet or exceed the requirements of the U.S.

410 Convertible283.2 Diesel Engine Fuel SystemThe fuel system on your boat has one fuel tank that fills from the starboard gunnel. The starboard engi

29410 Convertible3.4 Fueling InstructionsFUEL IS VERY FLAMMABLE AND CAN CAUSE A FIRE OR AN EXPLOSION. BE CAREFUL WHEN FILLING THE FUEL TANKS. NO

3410 ConvertibleSAFETY INFORMATIONYour Albemarle manual has been written to include a number of safety instructions to assure the safe operation and m

410 Convertible30Severe algae in a diesel fuel system can be extremely difficult and expensive to clean. You should be diligent in monitoring the fue

31410 ConvertibleChapter 4:ELECTRICAL SYSTEM4.1 GeneralYour Albemarle is equipped with 240/120-volt AC and 12-volt DC electrical systems. The AC s

410 Convertible32The automatic isolator controls the charging of all three battery banks whenever one or both of the engines is operating. When one o

33410 ConvertibleTrim Tab Switch Located in the bottom side of the helm pod below the steering wheel. This switch controls the trim tab planes located

410 Convertible34LivewellLocated in the cockpit switch panel next to the flybridge lad-der. Supplies 12-volt electrical current to the livewell pump p

35410 ConvertibleSalt Water PumpSupplies electrical current to the washdown switch in the helm cockpit panel.Reserved Reserved for additional DC equip

410 Convertible36Holding Tank Pump Supplies electrical current to the macerator pump. This breaker should be in the “OFF” position except when pumpin

37410 ConvertibleBilge Auto FwdProvides protection and power for the automatic float switch on the aft bilge pump. This “push to reset” breaker is alw

410 Convertible384.3 240 and 120-Volt SystemThe 240-volt AC system is fed by the shore power outlet or by the optional generator. It is wired totall

39410 ConvertibleAC Volt Meter Indicates the voltage supplied to the panel. The test switch on the panel below the meter is used to select to monitor

410 Convertible4BOAT INFORMATIONMAKE:SERIAL #:MODEL:BTU OUTPUT:PHONE:REPRESENTATIVE:AIR CONDITIONERNAME:DEALER/PHONE:ADDRESS:SERVICE MANAGER:ADDRESS:

410 Convertible40Vacuum CleanerSupplies 120-volt AC current directly to the central vacuum system.Outlets Head Supplies 120-volt AC electrical current

41410 ConvertibleOutlets Galley Supplies 120-volt AC electrical current to the cabin ground fault interrupter (GFI) electrical outlets. Air Conditi

410 Convertible42Cleaning the sea strainer• Turn off the generator.• Close the generator water intake valve.• Open the top of the strainer and remo

43410 ConvertibleNEVER USE AN OPEN FLAME IN THE BATTERY STORAGE AREA. AVOID STRIKING SPARKS NEAR THE BATTERY. A BATTERY CAN EXPLODE IF

410 Convertible44THIS PAGE WAS LEFT BLANK INTENTIONALLY

45410 ConvertibleChapter 5:FRESH WATER SYSTEM5.1 GeneralThe fresh water system consists of a potable water tank, dis-tribution lines and a distribut

410 Convertible465.3 Water Heater The water heater is located in the aft bilge. It has a 120-volt element that is thermostatically controlled at the

47410 Convertible5.6 Reverse Osmosis Filter (Optional)A reverse osmosis (RO) filtration system is optional and could be installed on your boat in the

410 Convertible48• Add a commercially available potable water conditioner to the water tank to keep it fresh.• Periodically replace the reverse osmo

49410 ConvertibleChapter 6:RAW WATER SYSTEM6.1 GeneralIn the raw or sea water systems, all water pumps are supplied by hoses connected to ball valve

5410 ConvertibleCERTIFICATIONS & SPECIFICATIONS(For Export Only)Manufacturer:Name Address Zip Code:Identification Numbers:Hull Ide

410 Convertible50fied by a black plastic cover that rotates to the open and closed positions. The connector has an automatic valve that is always clos

51410 Convertible6.5 Raw Water System MaintenanceThe following items should be done routinely to help maintain your raw water system:• Check hoses,

410 Convertible52THIS PAGE WAS LEFT BLANK INTENTIONALLY

53410 ConvertibleChapter 7:DRAINAGE SYSTEMS7.1 GeneralMost water is drained by gravity to overboard thru-hull fittings located in the hull sides abo

410 Convertible54Additional automatic switches, located near each bilge pump, sound an alarm and activate a light at the helm if the bilge water

55410 Convertible7.6 Drainage System MaintenanceIt is essential that the following items be done periodically to maintain proper drainage of your boa

410 Convertible56THIS PAGE WAS LEFT BLANK INTENTIONALLY

57410 ConvertibleChapter 8:VENTILATION SYSTEM8.1 Cabin VentilationVentilation to the cabin area is provided by three deck hatches. Additionally, t

410 Convertible58Proper ventilation should be maintained on the bridge deck by opening forward clear connector vents, as far as possible to help pres

59410 Convertible8.4 Maintenance• Periodically lubricate all hinges and latch assemblies with a light oil.• Periodically clean and coat gasket mate

410 Convertible6THIS PAGE WAS LEFT BLANK INTENTIONALLY

410 Convertible60THIS PAGE WAS LEFT BLANK INTENTIONALLY

61410 ConvertibleChapter 9:EXTERIOR EQUIPMENT9.1 DeckRails and Deck HardwareThe rail system and hardware fittings have been selected and installed t

410 Convertible62Windlass (Optional)The optional windlass is mounted to the deck near the rear of the pulpit above the rope locker. The anchor is sto

63410 ConvertibleTackle/Bait Prep CenterA bait prep center equipped with an insulated ice box or op-tional freezer and tackle storage is on the starbo

410 Convertible64Cable Master (Optional)The Cable master is designed to mechanically extend, retract and store shore power cable. It is located in th

65410 Convertiblehelm. Make sure to monitor the water level in the fishbox and turn the pump off as soon as pumping is complete. The pump will be dam

410 Convertible66The back rest on the helm chair can easily be removed by releasing the two quick release pins on the back rest brackets. Pu

67410 ConvertibleHalf Tower9.5 Half Tower and Tuna TowerThe half tower and tuna tower consists of a laminated fiberglass top mounted to a welded alumi

410 Convertible68THIS PAGE WAS LEFT BLANK INTENTIONALLY

69410 ConvertibleChapter 10:INTERIOR EQUIPMENT10.1 Head Compartment & Marine ToiletThe head compartment is equipped with a sink with a

7410 ConvertibleAll instructions given in this book are as seen from the stern looking toward the bow with starboard being to your right, and port to

410 Convertible70It is normal for the stored vacuum to leak down slightly between flushes, causing the vacuum pump to run for a short period. The pump

71410 ConvertibleThe single lever sink faucet has a removable spray head. Water is supplied to the sink by a 12-volt pump located in the for-ward bi

410 Convertible72Ice Maker and DC Breaker PanelThe ice maker and DC breaker panel are built into a cabinet in the salon near the cabin door. Water is

73410 Convertiblesystem must be activated when the air conditioner is operating. It is normal for some water to be in the pan whenever the air condit

410 Convertible74Carbon Monoxide DetectorA carbon monoxide (CO) detector is installed in the cabin. If excess carbon monoxide fumes are detected, an

75410 ConvertibleChapter 11:SAFETY EQUIPMENT11.1 GeneralYour boat and inboard engines have been equipped with safety equipment designed to enhance t

410 Convertible76Safety Hotline, 800-368-5647, for information on boat safety courses and brochures listing the Federal equipment require-ments. Also

77410 Convertible• There is no obvious physical damage, corrosion, leakage or clogged nozzles.Refer to the “Federal Requirements And Safety Tips For

410 Convertible7811.6 Carbon Monoxide Monitoring System CARBON MONOXIDE IS COLORLESS, ODORLESS AND DANGEROUS. ALL ENGINES, GENERATORS AND FUEL BUR

79410 ConvertibleACTUATION OF THE C AR BO N MONOXIDE DETECTOR INDICATES THE PRESENCE OF CARBON MONOXIDE (CO) WHICH CAN BE FATAL. EVACUATE THE

410 Convertible8THIS PAGE WAS LEFT BLANK INTENTIONALLY

410 Convertible8011.9 Caution and Warning LabelsWarning Label Locations:SHORE POWER BREAKERAVOID SERIOUS INJURY OR DEATH FORM FIRE OR EXPLOSION RE

81410 ConvertibleChapter 12:OPERATION12.1 GeneralBefore you start the engines on your Albemarle, you should have become familiar with the vari

410 Convertible82Night OperationRecreational boats are required to display navigation lights between sunset and sunrise and other periods

83410 Convertible12.3 Pre-Cruise CheckBefore Starting the Engines:• Check the weather forecast and sea conditions before leaving the dock.

410 Convertible84• Have a safe cruise and enjoy yourself.Remember:When you operate a boat, you accept the responsibility for the boat, for the safety

85410 Convertible• Fill the fuel tanks to near full to reduce condensation. Allow enough room in the tanks for the fuel to expand without b

410 Convertible86Securing Dock LinesSecuring a boat that is tied along side the dock typically requires a bow and stern line and two spring lines. T

87410 Convertible12.8 Grounding, Towing and Rendering AssistanceThe law requires the owner or operator of a vessel to render assistance to any indivi

410 Convertible88• Immediately stop the boat and sound a man overboard alarm and have all passengers point to the person in the water. • Circ

89410 Convertible• Always put the boat in NEUTRAL before moving to and from the tower helm and cockpit.GOOD COMMON SENSE, JUDGMENT AND EXTREME CAUTIO

9410 ConvertibleRegistration and NumberingFederal law requires that all undocumented vessels equipped with propulsion machinery be registered in the S

410 Convertible90THIS PAGE WAS LEFT BLANK INTENTIONALLY

91410 ConvertibleChapter 13:ROUTINE MAINTENANCE13.1 Exterior Hull and DeckHull Cleaning-Below The Water LineWhen the boat is removed from the water,

410 Convertible92DO NOT WAX NONSKID AREAS AS THIS COULD MAKE THEM SLIPPERY AND CONSEQUENTLY INCREASE THE POSSIBILITY OF INJURY.Stainless Steel

93410 Convertiblethat your boat may have a fault in the aluminum frame. You should also contact Albemarle Customer Service.Note: Boats that are towe

410 Convertible94Vinyl curtains should be stored either rolled or flat, without folds or creases. Folding the curtains will make permanent creases tha

95410 ConvertibleEnginesProper engine maintenance is essential to the proper perfor-mance and reliability of your inboard engines. Maintenance schedu

410 Convertible96THIS PAGE WAS LEFT BLANK INTENTIONALLY

97410 ConvertibleChapter 14:SEASONAL MAINTENANCE14.1 Lay-up and StorageBefore Hauling:• Pump out the head and holding tank. Flush the holding tank

410 Convertible98When storing the boat on a cradle:• The cradle must be specifically for boat storage and approved by Albemarle.• Make sure

99410 ConvertibleRaw Water SystemCompletely drain the raw water systems. Disconnect all hoses and blow the water from the system. Use only very low